Feeling confused by the endless debate between PVC and aluminum windows? You’re not alone—choosing the right material can impact your home’s quality, style, and your wallet.

PVC windows generally cost less upfront and provide good insulation, while aluminum windows offer greater durability, strength, and a modern look—ideal for projects prioritizing longevity and sleek aesthetics.

With over 20 years in window manufacturing, I’ve noticed that each material truly shines in specific scenarios. Let’s break down the real numbers, the trade-offs, and how you can make a choice you’ll feel confident about—without regrets or surprises.

What is more expensive, PVC or aluminum?

Still unsure which window type stretches your budget more? Many buyers are shocked when their project quotes come back.

PVC windows are usually cheaper than aluminum, with installation costs about 30%-50% lower for comparable models—making them a cost-effective choice for most residential projects.

Breaking down the costs:

Window Type	Average Cost per Window (USD)	Typical Lifespan (Years)
PVC	$600-$1,100	15-25
Aluminum	$800-$1,400	40-50

• Upfront cost: PVC almost always wins. For example, replacing six windows with PVC might run $3,156 vs aluminum’s $4,668 for the same size.
• Regional factors: In markets like China, mass-produced PVC keeps costs even lower; in luxury or commercial projects, high-end custom aluminum is standard. At Hoglad, we use modern production techniques to deliver budget-friendly PVC—and still offer high-quality aluminum for those seeking longevity.
• Long-term value: Aluminum’s longer lifespan (up to 50 years) can make it the smarter investment if you’re thinking decades ahead. I’ve seen many contractors and procurement managers weigh this carefully, especially for large developments or upscale homes.

Is aluminium window cheaper than PVC?

Many clients come to me hoping aluminum might be a secret budget hack—it’s not that simple!

No, aluminum windows are not usually cheaper than PVC. For most projects, aluminum costs about 30%-200% more, mostly due to the material’s durability, strength, and sleeker design options.

Why the price gap?

Factor	PVC Windows	Aluminum Windows
Material Strength	Moderate, flexible	Excellent, supports big panes
Frame Thickness	Thicker (less glass area)	Thinner, modern appearance
Manufacturing Cost1	Low (synthetic plastic)	Higher (metal, finishing)
Customization Options2	Good for standard sizes	Great for large/custom

• Material choices: Aluminum is more expensive to process and finish (think powder-coating, oxidation), but with that comes stronger, slimmer frames. This makes it perfect for big, modern windows.
• Customization: Want wall-to-wall glass or unique shapes? Aluminum handles these requests with ease, albeit at a premium. Several of my international clients, especially those in high-rise or luxury sectors, go this route.
• Exceptions: Low-end, non-thermally-broken aluminum windows may be similar in price to basic PVC—but with trade-offs in insulation and durability.

What are the disadvantages of PVC windows?

Worried that the lower price means cutting corners? PVC windows are popular, but they aren’t perfect for every project.

PVC windows have some significant downsides, including shorter lifespan (15-25 years), vulnerability to warping in extreme temperatures, lower strength, bulky frame appearance, and poor recyclability compared to aluminum.

Understand the trade-offs:

Drawback	What This Means	Who It Affects Most
Shorter Lifespan3	Maintenance/early replacement needed	Homeowners planning long-term
Deformation	Possible warping in hot/cold climates	Regions with temp swings
Environmental Impact4	Non-recyclable, high carbon footprint	Sustainability-conscious buyers
Strength Limitations	Not suited for extra-large openings	High-rise, commercial use
Appearance	Thicker profiles, limited finishes	Modern/minimalist projects
Fading/Peeling Color	Surface layer can wear over years	South-facing windows

From my experience, PVC windows excel in single-family homes or smaller résidential projects, especially where budgets are tight. However, if you or your clients demand ultra-modern aesthetics or extreme durability, aluminum might be worth the extra investment.

Conclusion

Choosing between PVC and aluminum windows requires balancing cost, durability, and personal style—there’s an ideal solution for every project.

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